Series 3000 LV 800/1000

The Series 3000 LV 800/1000 is a modular parylene coating system designed for high-throughput applications. It features a two-part configuration, comprising a chamber module and an evaporator module, allowing for flexible setup and maintenance. With chamber volumes of 800 or 1000 liters and a 2.45 GHz, 1200 W plasma source, it ensures uniform coating and surface treatment. Additional features include an 8-liter cooling system, 75 m³/h pump capacity, and multiple gas channels for enhanced process control. This system is ideal for applications requiring large-scale, consistent coating quality.

Key Features:

• Modular Design with Separate Functional Units Engineered as a two-part system—comprising distinct chamber and evaporator modules—this design enhances flexibility, simplifies maintenance, and supports scalable integration. 
  
  
• High-Volume Processing Capacity Equipped for significant throughput, this system accommodates 800 L or 1,000 L chamber volumes:
  
  
• 800 L version: chamber diameter 1,150 mm, height 600 mm
• 1,000 L version: chamber diameter 1,000 mm, height 1,100 mm 
• Substantial Physical Footprint & Robust Construction
• Overall Dimensions: Length 2,600 mm × Width 960 mm × Height 1,460 mm
• Weight: Approximately 450 kg 
  
  
• Integrated High-Power Plasma Activation Features a built-in 2.45 GHz, 1,200 W plasma source, enabling effective surface activation and pre-treatment for improved coating adhesion. 
  
  
• Flexible Gas Distribution System Includes one internal gas channel, with the option to expand up to three channels to support multi-gas or layered coating processes. 
  
  
• Advanced Cooling & Condensation Control Utilizes an 8-liter electromechanical cool-trap to manage condensation efficiently and maintain thermal stability during operation. 
  
  
• Reliable Vacuum & Venting Infrastructure
• Vacuum Interface: DIN 63 ISO-KF standard connection
  
  
• Standard Industrial Electrical Integration Power Supply: 3-phase (3/N/PE) AC at 50 Hz, compatible with 400 V or 240 V systems
• Max Power Consumption: 8.5 kW

Technical Data:

• Dimensions: L: 2600mm W: 960 H: 1460mm
• Weight: ~ 450 KG
• Volume: 800 / 1000 litres
• Process chamber: 1150mm Ø H: 600mm (800 Liter), 1000mm Ø H: 1100
• Plasma source: 2,45GHz, 1200 Watt
• Inclusive: 1 gas channel (gas distribution system inside the process chamber), up to 3 channels possible
• Cooling system: 8 liter (electromechanical Cool-trap)
• Vacuum connection: DIN 63 ISO-KF
• Venting: electromagnetic solenoid valve
• Pump system: 75m³/h
• Electrical connection: 3/N/PE AC 50Hz 400 V / 240 V, max. 8.5 KW

Applications:

• Large-Scale / High-Volume Electronics Manufacturing Coating large assemblies, or very many smaller assemblies, in a single batch to increase throughput. High-reliability PCBs, sensor modules, RF / microwave components where parylene gives excellent moisture, chemical, and dust protection.Particularly useful for manufacturers scaling up from prototyping to mass production.
  
  
• Aerospace & Defense Avionics, satellite components, or other mission-critical electronics that need extremely reliable, uniform, pinhole-free coatings. With the plasma activation, adhesion is very good — important for vibration, temperature cycling, and reliability in harsh environments. Parylene’s low outgassing may be valuable in space / vacuum applications.
  
  
• Automotive / EV Applications High-throughput coating of control electronics, battery management modules, ADAS sensors, and ECUs. Protecting high-voltage and sensitive electronics from under-hood chemicals, moisture, salt etc. For EVs, parylene can help with insulation and protection in power electronics and sensor modules.
  
  
• Industrial / Harsh-Environment Sensing Sensors used in chemical plants, oil & gas, petrochemical, or process industries: the parylene barrier helps protect from corrosive or humid environments. Control electronics for industrial automation that must survive long-term in tough conditions.
  
  
• Medical Devices at Scale Implantable devices, medical sensors, or MEMS devices that need biocompatible coatings. High-volume production of medical components where conformal, pinhole-free parylene is required. Components that undergo sterilisation: parylene can form a robust barrier.
  
  
• Optoelectronics / Photonic Devices Large or many optical components, e.g., LED arrays, sensors, micro-optical elements, requiring a very uniform, transparent protective layer. Parylene is good for dielectric protection while being optically “invisible” at thin thicknesses.
  
  
• Micro / Nano Structures or MEMS at Pilot / Production Scale Research groups or companies scaling up micro- or nano-devices (MEMS, microfluidics) into production — the large chamber means they can do more in each batch. Coating of microstructures, microfluidic channels, or very intricate devices that benefit from parylene’s conformality.